high efficiency motors with power-dense permanent magnet rotor materials Arnold manufactures Recoma® 35E, the world’s most power-dense samarium cobalt material available on the market today. This innovative magnetic material is critical to boosting performance in the aerospace, automotive and motorsport industries, providing superior …In this study, an analytical model is established to efficiently compute the magnetic field and unbalanced magnetic pull (UMP) in axial-flux permanent-magnet motors (AFPMMs). The effects of stator …Aug 25, 2020 · Permanent Magnet AC Motors. Like an induction motor, a permanent magnet motor has a Stator configured to provide a number of poles, usually for a 3-Phase supply. However, instead of containing Rotor bars, the Rotor has magnets mounted on, or embedded in, the laminations. These magnets, which are often made from rare earth elements (neodymium or ... The rotor overtemperature caused by losses is one of the important issues for the high-speed electrical machine. This paper focuses on the rotor loss analysis and CFD-thermal coupling evaluation for 105 kW, 36,000 r/min HSPMSM. Three types of sleeve materials as carbon-fiber, Titanium alloy, and stainless steel are introduced in this paper, …A computationally efficient design of interior permanent magnet (IPM) motor rotor features is investigated utilizing analytical methods. Over the broad operating range of IPM machines, interactions of MMF sources, permeances, and currents result in torque harmonics. The placement of traditional rotor features along with sculpt features are …A magneto-structural combined dimensional and topology optimization approach for interior permanent magnet synchronous machine (IPMSM) rotor design is proposed using the solid isotropic material with penalization (SIMP) density-based topology optimization method. This method optimizes the location and dimensions of the …Brushless DC electric motor. The motor from a 3.5 in floppy disk drive. The coils, arranged radially, are made from copper wire coated with blue insulation. The rotor (upper right) has been removed and turned upside-down. The grey ring inside its cup is a permanent magnet. This particular motor is an outrunner, with the stator inside the rotor. 2.1 Electrical Characteristics. The equivalent circuit of a PMDC motor is shown in Fig. 1. The supply voltage and the current are given. The circuit consists of an induced voltage (Vi) in series with an armature resistor (Rarm) and inductance (Larm). The rotation of the ux generates the induced voltage.The rotor overtemperature caused by losses is one of the important issues for the high-speed electrical machine. This paper focuses on the rotor loss analysis and CFD-thermal coupling evaluation for 105 kW, 36,000 r/min HSPMSM. Three types of sleeve materials as carbon-fiber, Titanium alloy, and stainless steel are introduced in this paper, …A magnet is a material or object that produces a magnetic field. This magnetic field is invisible but is responsible for the most notable property of a magnet: a force that pulls on other ferromagnetic materials, such as iron, steel, nickel, cobalt, etc. and attracts or repels other magnets. A permanent magnet is an object made from a material ... In this work we proposed to study the use of permanent magnet synchronous motors (PMSM) for railway traction in the high-speed trains (HST) of Renfe Operadora (the Spanish national railway operator). Currently, induction motors (IM) are used in AVE classes 102–112 trains, so, the IM used as a traction motor in these trains has …A high-speed (HS) permanent magnet (PM) synchronous motor (HSPMSM) with a carbon fiber-reinforced plastic (CFRP) protective sleeve in the surface-mounted rotor was explored in this study. In view of retaining the PMs at HS operations, the high-strength CFRP sleeve was designed on the basis of a process that could be summarized as …1. Introduction. At present, the low-speed high-torque transmission system has vast application prospects in the application fields of ship propulsion, lifting, mining and oil field exploitation [1].Permanent magnet motors can maintain good performance in a wide range of load changes, so they have received extensive attention in low-speed and large …May 30, 2023 · Currently, research is being carried out on the performance improvement of permanent-magnet-synchronous motors (PMSM) used in air conditioning and blowing systems for marine, as well as structural research, regarding their high-speed operation. Surface-mounted permanent magnet (SPM) motors used in marine propulsion and air-conditioning systems have the advantages of easy rotor manufacturing ... When permanent magnet synchronous motor is running at ultra-high speed, the tensile strength of permanent magnet is far lower than the compressive strength, and it is unbearable to withstand the large centrifugal tension caused by rotation. Generally, adding the non-magnetic alloy sleeve outside the permanent magnet is the protective …For high-speed permanent magnet synchronous motors (HSPMSM), the rotor eddy current loss is generated by the time and the space harmonics, which results in the rotor temperature rise. This paper deals with the design and analysis of a 100kW, 20000r/min HSPMSM with novel composite rotor. The novel composite rotor includes a shaft, …Jan 24, 2021 · A permanent magnet rotor would be what you want in an application like this. Car alternators don’t use PM rotors bc they need to control rotor current in order to get relatively constant voltage ... The most obvious performance difference is that a PMAC motor rotates at the same speed as the magnetic field produced by the stator windings, meaning it is a synchronous machine. If the field is “rotating” at 1800 rpm, the rotor turns at the same speed. An induction motor, on the other hand, is considered an asynchronous machine. A double-sided permanent magnet rotor with a single stator [2, 3] can offset the axial attraction and increase the output power at the cost of an increased weight. The double-sided permanent magnet rotor design can also reduce bearing wear and noise problem compared with a single-sided structure, which thus increases the generator …A permanent magnet synchronous generator is a generator where the excitation field is provided by a permanent magnet instead of a coil. The term synchronous refers here to the fact that the rotor and magnetic field rotate with the same speed, because the magnetic field is generated through a shaft mounted permanent magnet mechanism and current is induced into the stationary armature. (PMSM) into the market. Permanent magnet synchronous machines have been applied to servo drives for a long time already, and nowadays, there are quite large permanent magnet synchronous machines also in industrial use. In wind mill generators, the development has currently been in the direction of permanent magnet machines. Mahle says the ability to tune and change the parameters of the rotor’s magnetism instead of being stuck with what a permanent magnet offers has allowed its engineers to achieve efficiencies ...When the rotor magnets are placed inside the rotor iron in PMSM, the machine is called interior permanent magnet (IPM) . In this case, the magnetic reluctance is not uniform as it was for SM-PMSM. So, the self-inductance value of the stator will depend on the rotor position and, consequently, there will be nonzero reluctance torque in addition to the …Today’s automotive industry has focused its studies on electric vehicles (EVs) or hybrid electric vehicles (HEVs) rather than gasoline-powered vehicles. For this reason, more investment has been made in electric motors with high efficiency, high torque density, and high-power factor to be used in both EVs and HEVs. In this study, an outer-rotor …Non−Magnetic Rotor Core Rotor Magnets Rotor Pole Pieces Figure 2: Axial View of a Flux Concentrating Motor The geometry of one type of internal magnet motor is shown (crudely) in Figure 2. The permanent magnets are oriented so that their magnetizationis azimuthal. They are located between wedges of magnetic material (the pole pieces) in …The rotor of the HSPMSM adopts a solid cylindrical permanent magnet rotor with the parallel magnetization of two poles. The excitation magnetic field of the permanent magnet is a standard sinusoidal magnetic field, which can provide a large magnetic potential, which is convenient for the design of large air gaps and is conducive to …A stationary magnetic field is produced across the rotor by poles on the stator. These poles may be encircled by field coils carrying direct current, or they may contain permanent magnets. The rotor or armature consists …Lee et al. (5, 6) proposed a rotor supported by the permanent/electromagnetic magnetic bearing (PEMB) to operate well under the control of four simple analog PD controllers. In this study, the design considerations of the PEMBs and the method for analyzing the complete rotor-bearing system are presented. Also, a …Eddy current losses in magnets are a major consideration in the rotor design of permanent magnet synchronous motors (PMSMs). Stator design choices and the use of modern inverters with high switching frequency introduce harmonics that can contribute to significant losses in the magnets, causing the rotor to heat up. In typical …Arnold produces high performance permanent magnet motor components and sub-assemblies for aerospace and defense, industrial, automotive, and motorsport applications, such as: KERS — Kinetic Energy Recovery System, which includes a composite sleeved RECOMA® SmCo magnet rotor for a 50,000+ RPM, 100KW+ system The prototype machine is an axial-flux permanent-magnet machine with a two-rotor–one-stator configuration. The nominal power of the machine is 300 W and the nominal rotational speed is 500 rpm. The magnets are neodymium iron boron magnets. Twelve magnets are mounted on the rotor surface and 12 magnets buried on the rotor (Fig. 12a). high efficiency motors with power-dense permanent magnet rotor materials Arnold manufactures Recoma® 35E, the world’s most power-dense samarium cobalt material available on the market today. This innovative magnetic material is critical to boosting performance in the aerospace, automotive and motorsport industries, providing superior …To replace permanent magnets on an electric bike rotor, you’ll need a few essential tools: a screwdriver, pliers, and possibly a heat gun. Additionally, gather the …Lee et al. (5, 6) proposed a rotor supported by the permanent/electromagnetic magnetic bearing (PEMB) to operate well under the control of four simple analog PD controllers. In this study, the design considerations of the PEMBs and the method for analyzing the complete rotor-bearing system are presented. Also, a …The actual power capacity of permanent magnet synchronous machine for electric vehicles is usually limited by rotor temperature, ... Usually, measuring the temperature of the rotor permanent magnet is very difficult by equipping sensors to rotate the body directly. Some common techniques include slip rings, ...The main objective of this paper is to design and analyze the performance of in-wheel outer rotor permanent magnet synchronous motor (PMSM) used in electric vehicles based on a previously designed ...A post-assembly magnetizing fixture has been designed and successfully used to magnetize the rotor of a 100 kW high speed permanent magnet synchronous motor. The rotor is a solid cylinder with outer diameter of 80 mm and total length of 515 mm. The permanent magnet material is samarium-cobalt (Sm 2 Co 17) withHow can a flux-absorbing structure improve the performance of a surface-mounted permanent magnet motor? This paper presents a comprehensive study of the electromagnetic and thermal characteristics of such a motor, using finite element analysis and experimental validation. The results show that the proposed structure can enhance …Structure Review of Inner Permanent Magnet Synchronous machines (PMSM) Radial magnetization pattern can used applied to the permanent magnet motors, motors are in different size and shapes for the different applications. In this section different kind of PM motors will be reviewed. Field Excitation (FE) Permanent Magnet (PM) …The rotor of the HSPMSM adopts a solid cylindrical permanent magnet rotor with the parallel magnetization of two poles. The excitation magnetic field of the permanent magnet is a standard sinusoidal magnetic field, which can provide a large magnetic potential, which is convenient for the design of large air gaps and is conducive to …the permanent magnet Once the permanent magnet is inserted into a slot of the rotor core, it generates a stress-point within the core as a result of centrifugal force. If the permanent magnet slips out of the slot within the rotor core during operation of the drive motor as a result of this centrifugal force, the permanent magnet, the rotor core, or …Rotor position information is necessary for the control of a permanent magnet synchronous motor (PMSM) and position sensorless control is the trend for its low cost, high reliability and space-saving.For permanent-magnet (PM) machines, only specific stator MMF harmonic, known as working harmonic, interacts with the PM field to produce continuous electromagnetic torque . Lower and higher order stator MMF spatial harmonics rotating at different speeds to the rotor, will bring about unwelcome effects, such as eddy current …Axial flux permanent magnet synchronous motors (AFPMSMs) have been widely used in wind-power generation, electric vehicles, aircraft, and other renewable-energy applications owing to their high power density, operating efficiency, and integrability. To facilitate comprehensive research on AFPMSM, this article reviews the developments in …(PMSM) into the market. Permanent magnet synchronous machines have been applied to servo drives for a long time already, and nowadays, there are quite large permanent magnet synchronous machines also in industrial use. In wind mill generators, the development has currently been in the direction of permanent magnet machines. Permanent-magnet motors can be designed to operate at synchronous speed from a supply of constant voltage and frequency. The magnets are embedded in the rotor iron, and a damper winding is placed in slots in the rotor surface to provide starting capability. Such a motor does not, however, have means of controlling the stator power factor. This paper investigates mechanical vibrations of an interior permanent magnet (IPM) synchronous electrical motor designed for a wide range of speeds by virtue of the modal and rotordynamic theory. Mechanical vibrations of the case study IPM motor components were detected and analyzed via numerical, analytical and experimental …Arnold produces high performance permanent magnet motor components and sub-assemblies for aerospace and defense, industrial, automotive, and motorsport applications, such as: KERS — Kinetic Energy Recovery …Aiming at the rotor strength problem of high speed permanent magnet synchronous motor (HSPMSM), a design method for maximum outer diameter of permanent magnet is proposed. Firstly, on the basis of mechanics of materials, the stress analytical model of HSPMSM rotor with anisotropic material is established. Then, the …A method of balancing an embedded permanent magnet motor rotor includes the steps of: a) providing a non-magnetic cylindrical shaft having an axis of rotation and a generally cylindrical surface with an even number of recessed slots defining an even number of ribs therebetween; b) machining an axial slot having a cross-section with a top opening, a bottom and two sides in a center portion of ... @article{osti_1349258, title = {Brushless and Permanent Magnet Free Wound Field Synchronous Motors for EV Traction}, author = {Ludois, Daniel C. and Brown, Ian}, abstractNote = {This final report presents an advanced electric motor design for vehicles. The motor is a wound rotor synchronous machine whose rotor coils are …Increasing industrial development puts forward high requirements for the performances of stator permanent magnet (PM) machines, such as torque density and efficiency. The paper proposes a new dual stator PM machine based on field modulation theory (DSPMM), which employs the intermediate rotor participating in the …External rotors of “outrunner” type. Rotors with additional bandage (Polyglas, Kevlar, carbon) Rotors with protecting sleeve. Contact us. Jan Kratochvil ml. +420 607 570 823 …A magneto-structural combined dimensional and topology optimization approach for interior permanent magnet synchronous machine (IPMSM) rotor design is proposed using the solid isotropic material with penalization (SIMP) density-based topology optimization method. This method optimizes the location and dimensions of the …Metrics. Permanent magnets constructed from metal ions and organic linkers using molecular design principles could bring transformative advances in areas such as energy conversion, transportation ...An internal permanent magnet synchronous machine (IPMSM) was designed for heavy-load traction vehicles applied in port transportation. Based on finite element analysis (FEA), the rotor iron core topology was optimized with the most attention paid to cogging torque and torque ripple. The influences of the iron core on the air-gap …Dec 2, 2022 · This paper presents an analytical method for calculating rotor stresses of high-speed surface-mounted permanent magnet synchronous motors (SPMSMs) with segmented permanent magnets (PMs), the pole-arc coefficient, fillings between poles, and material anisotropy are accurately considered. Afterward, the rotor stresses with different retaining sleeves and fillings are compared, the variation laws ... To enable a successful transition, the availability of resources must be ensured. In particular, rare earth materials used in permanent magnets of permanent magnet synchronous machines (PMSM) are already considered as a critical resource. Therefore, high performance magnets of existing PMSM rotors must be recovered and …More specifically, the rotor itself contains permanent magnets, which are either surface-mounted to the rotor lamination stack or embedded within the rotor …Nov 11, 2021 · According to the location of permanent magnet on the rotor, the permanent magnet synchronous motor rotor mainly has two different structures: surface-mounted and buried. Due to the strength limitation of silicon steel sheets, the application of buried rotor in the high-speed field is relatively smaller than surface-mounted rotor. Increasing industrial development puts forward high requirements for the performances of stator permanent magnet (PM) machines, such as torque density and efficiency. The paper proposes a new dual stator PM machine based on field modulation theory (DSPMM), which employs the intermediate rotor participating in the …Brushless DC electric motor. The motor from a 3.5 in floppy disk drive. The coils, arranged radially, are made from copper wire coated with blue insulation. The rotor (upper right) has been removed and turned upside-down. The grey ring inside its cup is a permanent magnet. This particular motor is an outrunner, with the stator inside the rotor. When permanent magnet synchronous motor is running at ultra-high speed, the tensile strength of permanent magnet is far lower than the compressive strength, and it is unbearable to withstand the large centrifugal tension caused by rotation. Generally, adding the non-magnetic alloy sleeve outside the permanent magnet is the protective …Our permanent magnet rotor assembly, designed for use in brushless DC (BLDC) motors, generators, and more, are built with the highest quality materials, including neodymium …2.1 Selection of Solution Variants for Analysis. In this study, an analysis of the selection of the number of stator slots to the number of magnetic poles was carried out for the structure of the Permanent Magnet Synchronous Motor (PMSM) with an external rotor, with surface mounted magnets (SPM) with a double-layer, concentrated winding …Rmr reluctance of the magnet to rotor back iron leakage flux Rmm reluctance of the magnet to magnet leakage flux Rg reluctance of the airgap rb mean radius of stator winding, i.e. (ri + ro)/2 ri inner radius of magnet ro outer radius of magnet Sc area of one conductor cross-section Sp arc length of one coil pitch at the outer radius ro of the ...2 Rotor system dynamics modelling of high-speed PM motor 2.1 Support characteristics of active magnetic bearings (AMBs) To make the rotor reach a high speed, the use of non-contact magnetic bearing or air bearing is required. First the rotor critical speed analysis needs to study the support characteristics of rotor-bearing system.Permanent-magnet fields are, by definition, constant and not subject to failure, except in extreme cases of magnet abuse and demagnetization by overheating. Although PM motors are more expensive than induction motors, they offer a longer operating life, improved efficiency, better thermal resistance, reduced size and weight.Permanent magnet traction motor has the advantages of high efficiency, high power density, high torque density and quick dynamic response, which has been widely used in the traction field of electric vehicle. The high-performance control of permanent magnet traction motor depends on accurate rotor position information, which is usually …Eddy current losses in magnets are a major consideration in the rotor design of permanent magnet synchronous motors (PMSMs). Stator design choices and the use of modern inverters with high switching frequency introduce harmonics that can contribute to significant losses in the magnets, causing the rotor to heat up. In typical …Electric machines with permanent magnet rotors are becoming increasingly popular due to the high power density that they offer relative to other configurations. Where the speed of rotation is high, the magnets are typically mounted on the surface of the rotor and retained by an outer sleeve. In the literature, a variety of analytical models have …1 Introduction. Flux-switching permanent-magnet (FSPM) motors have advantages such as high-power and -torque density, high efficiency and simple and robust mechanical structure in the rotor [1-4].These motors have bipolar flux linkage and sinusoidal back-electromotive force (EMF) [].In FSPM motors, because of the placement of …A stationary magnetic field is produced across the rotor by poles on the stator. These poles may be encircled by field coils carrying direct current, or they may contain permanent magnets. The rotor or armature consists …For permanent-magnet (PM) machines, only specific stator MMF harmonic, known as working harmonic, interacts with the PM field to produce continuous electromagnetic torque . Lower and higher order stator MMF spatial harmonics rotating at different speeds to the rotor, will bring about unwelcome effects, such as eddy current …For high-speed permanent magnet machines (HSPMMs), two different rotor structures are widely used: surface-mounted permanent magnet (SPM) and interior permanent magnet (IPM). The two different rotor structures have a large impact on the comprehensive performance in multiple physical fields of HSPMMs, including mechanical …Permanent-magnet fields are, by definition, constant and not subject to failure, except in extreme cases of magnet abuse and demagnetization by overheating. Although PM motors are more expensive than induction motors, they offer a longer operating life, improved efficiency, better thermal resistance, reduced size and weight.This paper presents a design method of the basic model of high-speed surface-mounted permanent magnet synchronous motor (SPMSM) comprehensively considering the mechanical and electromagnetic properties based on the subdomain method. In the rotor design stage, the mechanical stresses of the permanent magnet …In many high-speed electrical machines, centrifugal forces within the rotor can be first-order constraints on electromagnetic optimization. This can be particularly acute in interior permanent magnet (IPM) machines in which magnets are usually retained entirely by the rotor core with no additional mechanical containment. This study …rotor. For the rotor, the back iron δ BI and the magnet thicknesses δ PM have to be determined, which will also determine the inner rotor radius. In order to achieve high torque, the rotor should be chosen narrow (leading to a large radius of the magnetic gap, which is the lever arm of the motor). However, the permanent magnets have to provide aRotor position information is necessary for the control of a permanent magnet synchronous motor (PMSM) and position sensorless control is the trend for its low cost, high reliability and space-saving.A new technique for high performance and robust speed control of permanent magnet synchronous motor (PMSM) using a mixed non-linear H∞ and Sliding Mode Control (SMC) is applied.The demagnetization of rotor permanent magnet is described in terms of rotor offset caused by demagnetization, demagnetization angle, decrease of air-gap MMF at the demagnetization …To enable a successful transition, the availability of resources must be ensured. In particular, rare earth materials used in permanent magnets of permanent magnet synchronous machines (PMSM) are already considered as a critical resource. Therefore, high performance magnets of existing PMSM rotors must be recovered and …Synchronous motor. Miniature synchronous motor used in analog clocks. The rotor is made of permanent magnet. Small synchronous motor with integral stepdown gear from a microwave oven. A synchronous electric motor is an AC electric motor in which, at steady state, [1] the rotation of the shaft is synchronized with the frequency of the supply ... As shown, it mainly consists of permanent magnet rotor (PMR) and conductor rotor (CR). The CR is composed of two rotors, each of which contains copper sheet (CS) and corresponding back iron. The PMR is divided into flux-adjustable rotor (FAR) and fixed flux rotor (FFR), each of which adopts spoke-mounted PMs magnetized …Apr 1, 2023 · The rotor spinning at high speed generates a large tensile stress. Once the yield strength of the permanent magnet (PM) is exceeded, the permanent magnet will be broken. Therefore, a high-strength sleeve must be installed outside the permanent magnet [3, 4]. Many researchers have conducted extensive study on rotor strength analysis of HSPMSM ... The prototype machine is an axial-flux permanent-magnet machine with a two-rotor–one-stator configuration. The nominal power of the machine is 300 W and the nominal rotational speed is 500 rpm. The magnets are neodymium iron boron magnets. Twelve magnets are mounted on the rotor surface and 12 magnets buried on the rotor (Fig. 12a).. Electromagnetic interaction between the rotor permanent magnet and To solve the problem of tension stress caused by c Similar to type Ⅰ, this configuration also forms a series magnetic circuit between the inner stator, outer stator and rotor. The rotor structure of type Ⅲ is similar to that of type Ⅱ, but the magnetisation direction of the inner and outer PMs located on the same axis are opposite. In this rotor structure, the rotor yoke contains ...Abstract: For the high-frequency permanent magnet electrical machine, a reasonable mechanical aspect design is crucial to meet its stability and reliability. This study focuses on the accurate modelling and analysis of the natural frequencies and modes of the rotor assembly for a designed and manufactured 100 kW 32,000 r/min motor. In this study, an analytical model is establishe Magnetic rotors from Sintex a/s are highly efficient high-quality rotors. The advantages of choosing Sintex® magnetic rotors are as follows: Patented solutions; Complete …The eccentricity of the rotor influences the gap permeance, the operating point of the rotor magnets, the gap magnetic flux density distribution, and therefore the electromagnetic force and its spectral distribution. In this paper, the NVH response for dynamic and static eccentricities based on the radial magnetic force harmonics is … Arnold produces high performance permanen...
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